answering my own question.

On Fri, 3 Sep 2004 15:29:06 -0500, meierjo <john.meier at gmail.com> wrote:
<SNIP>
> Then mount up each raid device in /mnt and copy appropriate data over:
> 
> cp -axu /boot /mnt/md0
> cp -axu / /mnt/md1
> cp -axu /usr /mnt/md2
> cp -axu /home /mnt/md3
> cp -axu /var /mnt/md4
> cp -axu /usr/local /mnt/md5
> cp -axu /tmp /mnt/md6
> 
<SNIP>

The above cp is where I went wrong.  I was copying each directory as a
sub directory to the mount point with the above commands - I needed to
user:

cp -axu /usr/* /mnt/md2

etc

once the partitions were copied over to the raid devices properly I
was able to boot up using the RAID devices then add the origianl
partitions to the array  and be RAID1 across the board.

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